Folding Carton Systems

WHY CHOOSE BERNAL INC. FOLDING CARTON SYSTEMS?

Bernal Inc. manufactures a complete line of folding carton cutting systems for in-line (with virtually any type of printing press) or off-line use. Our rotary cutting systems integrate all the post-press operations required to register to printed board, and to crease, die cut and stack finished cartons with today's ever-increasing press speeds.

Bernal offers state-of-the-art designs for unwinds, prefeeds, decurls, cutter infeeds, rotary modules, skew belts, shingle deliveries, fan-wheel stackers, and receding pile stackers. Bernal supplies total converting systems, beginning with our world class highly regarded rotary dies and modules. We take full responsibility for your entire project, from design and manufacture through service and ongoing customer support. This includes working with you on new carton applications for the future. Bernal folding carton systems assure you of achieving the highest speeds and efficiencies possible today.

Our many standard designs let us configure the right system for your specific press, whether it is flexographic, gravure or offset. Bernal's performance has been proven in hundreds of installations worldwide.

WHAT ARE THE BENEFITS?

• Fastest changeovers in the industry
• Highest speeds
• Reduced scrap rates
• Increased press capacity
• Lowest cost-per-thousand
• Expert die maintenance, repair and service

ROTARY CUTTER CREASER CONFIGURATIONS

Bernal Inc. designs, manufactures, builds, installs, and services complete folding carton cutting systems on a global basis. In our experience, the design of the cutter base unit and module, and the stacker configuration, are critical elements in optimizing line configuration. Bernal's proven module designs include floor-mounted roll-in styles, base-mounted roll-in styles, and lift-in styles. Both mechanical and electronic cutter drives are available. Stacker options include fan-wheel and receding pile for both long and short cartons. In addition to complete systems, Bernal offers individual rotary cutter creasers.

EXAMPLES OF PRODUCTS DIE-CUT BY BERNAL INC. SYSTEMS

• Gable Top Packaging
• Aseptic Packaging & Pouches
• Beverage Carriers
• Frozen Food Cartons
• Paper Cups
• Cereal Cartons
• Overnight Mailer Envelopes
• Cigarette Cartons
• Liquor Cartons
• Fast Food Cartons
• General Folding Cartons
  • and many more...

BERNAL ROTARY CUTTER SPECIFICATIONS:

• Speeds to 1,500 fpm (457 mpm)
• Widths from 12 to 80 inches (304.8mm to 2032mm)
• Registration accuracies to 0.005" (.013cm)
• Maximum die life module designs
• Carton repeats from 4 to 80 inches
• 10-minute changeovers
• State-of-the-art ELS drive systems