Features and Benefits of Bernal Die Modules

Features and Benefits of Bernal Die Modules

Bernal Die Modules Offer Unmatched Precision Bernal Die Modules are designed to maximize die performance. As a premier die manufacturer, we know the qualities required in every module design to assure precision die cutting with trouble-free operation. Modules come in...

CASE STUDY: STRIPPING COMB WEAR

Modified comb blocks add a blast of air directly at the problem area to help keep the combs clear of scrap. Pin Seal added to keep paper from building up around stripping pins. CHALLENGE Bernal has a customer that supplies folding cartons to a fortune 50 company and...

CASE STUDY: DIE SEGMENTATION

CHALLENGE A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features.  Upping the scale was that these products were going to be in time sensitive production that...

CASE STUDY: CUTTING STABILITY

CHALLENGE A customer of Bernal that was using Bernal RP® dies in a competitor’s cutting module frame, was experiencing less than expected die life which included inconsistencies in their ability to maintain extremely tight percentage-cut tolerances within an already...

CASE STUDY: CUTTING ABRASIVE MATERIALS

This is the anvil surface. The abrasive material caused a groove to wear into the anvil on either side of the cutting area. This is a side view of the cutting blade. Note the difference in the blade appearance on the right side of the photo where the abrasive material...