CASE STUDY: DIE SEGMENTATION

CHALLENGE A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features.  Upping the scale was that these products were going to be in time sensitive production that...

CASE STUDY: CUTTING STABILITY

CHALLENGE A customer of Bernal that was using Bernal RP® dies in a competitor’s cutting module frame, was experiencing less than expected die life which included inconsistencies in their ability to maintain extremely tight percentage-cut tolerances within an already...

CASE STUDY: CUTTING ABRASIVE MATERIALS

This is the anvil surface. The abrasive material caused a groove to wear into the anvil on either side of the cutting area. This is a side view of the cutting blade. Note the difference in the blade appearance on the right side of the photo where the abrasive material...

CASE STUDY: FOOD PROCESSING

CHALLENGE Our customer, who is a major food product manufacturer, contacted Bernal due to die life issues they have been experiencing on their production food processing equipment. With high volumes required daily and uptime being extremely important, losing...