Batteries and Energy Storage

Batteries and Energy Storage Systems

We precisely tool our machinery to process the high quality materials required for the manufacture of batteries including lead acid, lithium and other various types packaged in cylindrical, prismatic or pouch cell configurations. We can combine mechanical cutting, permeation, and high strength sealing processes to ensure reliable cells are manufactured with precision at rapid production speeds.

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Flexible vs. Solid Rotary Dies. What’s the Difference?

There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.

Improve Creasing Quality and Speed

Creasing is an operation which facilitates the folding operation. During this process, the paperboard is weakened along well defined folding lines, which then act as hinges for folding packaging and graphical products. Without creasing the surface, plies...

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7 Reasons to Use Bernal RP Dies

Bernal RP® rotary dies represent a breakthrough technology in the folding carton industry for solid rotary tooling. These dies provide significantly longer die life over conventional rotary dies while maintaining cutting quality and minimizing waste by...

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7 Reasons To Use Crush Cut Dies

Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...

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Bernal Rotary Dies

2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1



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