Bernal Blog
Purpose-built Systems For Any Application
Bernal specializes in Custom Purpose-built Rotary Systems designed specifically for your application. Our unique skill set of advanced rotary die and die module manufacturing, automation, and component integration enables...
CASE STUDY: STRIPPING COMB WEAR
Modified comb blocks add a blast of air directly at the problem area to help keep the combs clear of scrap.
Pin Seal added to keep paper from...
CASE STUDY: CUTTING STABILITY
CHALLENGE
A customer of Bernal that was using Bernal RP® dies in a competitor’s cutting module frame, was experiencing less than expected die life which included inconsistencies...
CASE STUDY: DIE SEGMENTATION
CHALLENGE
A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features. Upping the scale...
CASE STUDY: CUTTING ABRASIVE MATERIALS
This is the anvil surface. The abrasive material caused a groove to wear into the anvil on either side of the cutting area.
This is a...
CASE STUDY: DISCONTINUOUS COPPER STRIP WIRE HARNESS
CHALLENGE
Design an automated assembly system for a 21 foot long 2 inch wide flat wire harness. The harness would have 8 lanes of copper that would all...
Client List
Customer Testimonials
“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs

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