Purpose-built Systems For Any Application

Purpose-built Systems For Any Application

Bernal specializes in Custom Purpose-built Rotary Systems designed specifically for your application. Our unique skill set of advanced rotary die and die module manufacturing, automation, and component integration enables us to build the ideal rotary equipment...
Best Methods for Separating the Scrap

Best Methods for Separating the Scrap

Bernal offers a variety of stripping methods to remove both continuous scrap and island scrap without sacrificing speed or precision. In-tool stripping features a pin mounted in the lower tool to skewer the scrap, and a stripping comb mounted to a rigid assembly to...

Single-Slot VS Double-Slot Modules

Die Modules For Every Cutting OperationThe precision modules we make allow our dies to operate at their highest speed and achieve the longest life possible. The rigid construction of our dies eliminates the flex that causes premature die wear and poor cut quality,...
Improve Embossing Quality and Efficiency

Improve Embossing Quality and Efficiency

Bernal offers extensive options for rotary tooling including cutting, creasing/scoring, anvils, vacuum transfer, laminating, embossing, crimping, heat sealing, forming, punching, and moulding. These extensive options and features offered at Bernal are the first choice...
7 Reasons To Use Crush Cut Dies

7 Reasons To Use Crush Cut Dies

Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby achieving...