Company
Bernal performance has become the benchmark for high-speed rotary die cutting and has established a new standard for inline web printing and converting. Born as Bernal Rotary Systems, we pioneered the development of web converting for the folding carton and consumer products markets.
We hold over 50 patents on rotary dies and related equipment, and our line of rotary dies in conjunction with advanced product and packaging automation equipment offer a complete solution for a wide variety of applications across multiple industries.
Bernal’s vision for the future and engineering excellence continue to provide innovative solutions for web converting that reduce costs while improving product quality.
Our Expertise
- Rotary Converting Systems
- RP® Rotary Dies
- Alcohol Swab Machines
- Crush Cut Rotary Dies
- Die Cutting Modules/Cassettes
- Food Processing Machinery
- Folding Carton System Manufacturing
- Finger Bandage Systems
- R & D Proof of Principle
- System-Wide Design & Build
Customer Testimonials
-
-
“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs
-
Blog
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Features and Benefits of Bernal Die Modules
Bernal Die Modules Offer Unmatched Precision Bernal Die Modules are designed to maximize die performance. As a premier die manufacturer, we know the qualities required in every module design to assure precision die cutting with trouble-free operation....
read moreCASE STUDY: STRIPPING COMB WEAR
Modified comb blocks add a blast of air directly at the problem area to help keep the combs clear of scrap. Pin Seal added to keep paper from building up around stripping pins. CHALLENGE Bernal has a customer that supplies folding cartons to a fortune 50 company and...
read moreCASE STUDY: DIE SEGMENTATION
CHALLENGE A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features. Upping the scale was that these products were going to be in time sensitive production that...
read more
2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1
OVER 50 YEARS
OF ENGINEERING
SOLUTIONS
In Association With
