Company
Bernal performance has become the benchmark for high-speed rotary die cutting and has established a new standard for inline web printing and converting. Born as Bernal Rotary Systems, we pioneered the development of web converting for the folding carton and consumer products markets.
We hold over 50 patents on rotary dies and related equipment, and our line of rotary dies in conjunction with advanced product and packaging automation equipment offer a complete solution for a wide variety of applications across multiple industries.
Bernal’s vision for the future and engineering excellence continue to provide innovative solutions for web converting that reduce costs while improving product quality.
Our Expertise
- Rotary Converting Systems
- RP® Rotary Dies
- Alcohol Swab Machines
- Crush Cut Rotary Dies
- Die Cutting Modules/Cassettes
- Food Processing Machinery
- Folding Carton System Manufacturing
- Finger Bandage Systems
- R & D Proof of Principle
- System-Wide Design & Build
Customer Testimonials
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“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs
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Blog
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Vacuum Transfer
Vacuum Transfer Techniques for Rotary Die Cutting — An Overview The use of the vacuum transfer technique allows non-stop transfer of die cut parts onto another part or web while maintaining accurate relative positions. As the material is starting to be...
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Rotary Stripping
All About Rotary Stripping Techniques Making sure the finished cut parts and scrap are appropriately stripped from a rotary die and routed where they need to go is crucial to the success of many rotary cutting applications. There are several primary...
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Wrapped Tea or Coffee Bag System
Bernal’s Revolutionary Coffee & Tea Bag Converting System This rotary converting system takes preprinted composite foil lamination and registers, wraps, and seals a Tea Bag inside a pouch and cuts it off creating a single Tea or Coffee Bag. This maintains...
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2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1
OVER 50 YEARS
OF ENGINEERING
SOLUTIONS
In Association With
