Company

Bernal performance has become the benchmark for high-speed rotary die cutting and has established a new standard for inline web printing and converting. Born as Bernal Rotary Systems, we pioneered the development of web converting for the folding carton and consumer products markets.

We hold over 50 patents on rotary dies and related equipment, and our line of rotary dies in conjunction with advanced product and packaging automation equipment offer a complete solution for a wide variety of applications across multiple industries.

Bernal’s vision for the future and engineering excellence continue to provide innovative solutions for web converting that reduce costs while improving product quality.

Our Expertise

  • Rotary Converting Systems
  • RP® Rotary Dies
  • Alcohol Swab Machines
  • Crush Cut Rotary Dies
  • Die Cutting Modules/Cassettes
  • Food Processing Machinery
  • Folding Carton System Manufacturing
  • Finger Bandage Systems
  • R & D Proof of Principle
  • System-Wide Design & Build

Bernal Dies can do some amazing things.

SEE WHAT BERNAL DIES CAN DO

READ MORE

Customer Testimonials

Blog

Flexible vs. Solid Rotary Dies. What’s the Difference?

There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.

7 Reasons To Use Crush Cut Dies

Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...

read more

Diverse Uses & Applications for Rotary Die Cutting

Rotary Die Cutting is a precise process that uses a die to cut rolled or sheeted material such as plastic, rubber, foil, cloth, paper, foam, and many others. This is a manufacturing process that cuts uniform shapes out of materials to create both component...

read more

What Can Rotary Dies Create?

Bernal Rotary Die Cutting is essentially a process that can cut or form materials into virtually any shape. Technological developments have expanded the processes that a rotary die configuration can perform. Die cutting is a primary go-to process in the material...

read more
Bernal Rotary Dies

2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1



OVER 50 YEARS
OF ENGINEERING
SOLUTIONS

In Association With