Bernal Folding Carton Dies
We manufacture a complete line of folding carton dies for both in-line and off-line use (with nearly any type of printing press or OEM cutters).
We pride ourselves on folding carton rotary tooling designed to provide clean-cut and precise creased/scored product or web.
We’re in the business of supplying total converting systems, so we have a complete understanding of the die requirements for the industry. This includes working with you and your team on designing new applications for the ever-evolving folding carton industry.
What Are the Benefits of Our Folding Carton Dies?
- Fastest changeovers in the industry
- Highest speeds
- Reduced scrap rates
- Increased press capacity
- Lowest cost-per-thousand
- Expert die maintenance, repair, and service
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Bernal specializes in Custom Purpose-built Rotary Systems designed specifically for your application. Our unique skill set of advanced rotary die and die module manufacturing, automation, and component integration enables us to build the ideal rotary...read more
Bernal offers a variety of stripping methods to remove both continuous scrap and island scrap without sacrificing speed or precision. In-tool stripping features a pin mounted in the lower tool to skewer the scrap, and a stripping comb mounted to a rigid...read more
Die Modules For Every Cutting OperationThe precision modules we make allow our dies to operate at their highest speed and achieve the longest life possible. The rigid construction of our dies eliminates the flex that causes premature die wear and poor cut...read more
2960 Technology Drive
Rochester Hills, MI 48309
OVER 50 YEARS
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