Bernal Folding Carton Dies
We manufacture a complete line of folding carton dies for both in-line and off-line use (with nearly any type of printing press or OEM cutters).
We pride ourselves on folding carton rotary tooling designed to provide clean-cut and precise creased/scored product or web.
We’re in the business of supplying total converting systems, so we have a complete understanding of the die requirements for the industry. This includes working with you and your team on designing new applications for the ever-evolving folding carton industry.
What Are the Benefits of Our Folding Carton Dies?
- Fastest changeovers in the industry
- Highest speeds
- Reduced scrap rates
- Increased press capacity
- Lowest cost-per-thousand
- Expert die maintenance, repair, and service
Customer Testimonials
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“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs
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Blog
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Improve Creasing Quality and Speed
Creasing is an operation which facilitates the folding operation. During this process, the paperboard is weakened along well defined folding lines, which then act as hinges for folding packaging and graphical products. Without creasing the surface, plies...
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7 Reasons to Use Bernal RP Dies
Bernal RP® rotary dies represent a breakthrough technology in the folding carton industry for solid rotary tooling. These dies provide significantly longer die life over conventional rotary dies while maintaining cutting quality and minimizing waste by...
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7 Reasons To Use Crush Cut Dies
Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...
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2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1
OVER 50 YEARS
OF ENGINEERING
SOLUTIONS
In Association With
