The Bernal Rotary Tooling
Bernal offers extensive options for rotary tooling including cutting, creasing/scoring, anvils, vacuum transfer, laminating, embossing, crimping, heat sealing, forming, punching, and moulding. These extensive options and features offered at Bernal are the first choice of manufacturers and their engineers. Our quality and attention to detail provide unmatched precision to the industry. Our tooling offers various levels of tooling life with the mix roll materials and additional coatings when applicable.
Bernal offers the highest-level of repair services in the industry with in-house and onsite service 24 hours a day, 7 days a week.
Why Our Dies Deliver
- Cleanliness of cut
- Precision/ Fine Tolerance
- Low operator maintenance
- High-speed operation
- CNC machine sharpening
- Precise reproduction of tools/dies
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Bernal specializes in Custom Purpose-built Rotary Systems designed specifically for your application. Our unique skill set of advanced rotary die and die module manufacturing, automation, and component integration enables us to build the ideal rotary...read more
Bernal offers a variety of stripping methods to remove both continuous scrap and island scrap without sacrificing speed or precision. In-tool stripping features a pin mounted in the lower tool to skewer the scrap, and a stripping comb mounted to a rigid...read more
Die Modules For Every Cutting OperationThe precision modules we make allow our dies to operate at their highest speed and achieve the longest life possible. The rigid construction of our dies eliminates the flex that causes premature die wear and poor cut...read more
2960 Technology Drive
Rochester Hills, MI 48309
OVER 50 YEARS
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