The Bernal Rotary Tooling
Bernal offers extensive options for rotary tooling including cutting, creasing/scoring, anvils, vacuum transfer, laminating, embossing, crimping, heat sealing, forming, punching, and moulding. These extensive options and features offered at Bernal are the first choice of manufacturers and their engineers. Our quality and attention to detail provide unmatched precision to the industry. Our tooling offers various levels of tooling life with the mix roll materials and additional coatings when applicable.
Bernal offers the highest-level of repair services in the industry with in-house and onsite service 24 hours a day, 7 days a week.
Why Our Dies Deliver
- Cleanliness of cut
- Precision/ Fine Tolerance
- Low operator maintenance
- High-speed operation
- CNC machine sharpening
- Precise reproduction of tools/dies
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Bernal Rotary Die Cutting is essentially a process that can cut or form materials into virtually any shape. Technological developments have expanded the processes that a rotary die configuration can perform. Die cutting is a primary go-to process in the material...read more
Rotary die cutting is a versatile fabrication process employed in a wide array of manufacturing sectors to precisely and efficiently cut, form, and shape a wide variety of materials ranging from paper to plastic, and from metal to edible food products. Rotary dies...read more
We had the pleasure of contributing to the March 2019 issue of FLEXO Magazine, on helping open the communication for printers when specifying dies for a folding carton project. The variability of modern converting technologies has significantly increased the...read more