Many Products, Many Applications, Many Bernal Machines

Bernal performance is the benchmark for high-speed rotary die-cutting and has established a new standard for inline web-printing and converting. Bernal’s full line of rotary dies (RP™ Dies, Fusion, Flexible Plate and Crush Cut Dies) and Rotary Die Cutting Modules combined with it’s advanced product and packaging automation equipment, offer a unique system solution for a wide variety of applications. The web-fed converting equipment we design and manufacture is for you, your needs, your facility–not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effectively.

Whether your company makes medical products, paperboard packaging, automotive parts, aseptic & liquid packaging, lead acid batteries, snack foods or general consumer products and goods, ask Bernal how we can help you. Bernal, when only the best will do!

 

Battery Manufacturing Systems

Feature Capabilities:

  • Heat Seal/ Laminating
  • Vacuum Transfer
  • Stacking
  • Ultrasonics
  • Rotary Die Cutting/Scoring
  • Punching
  • Unwinding/Rewinding
  • Consistent Repeatability
  • Single Source
  • Turn-Key
  • Innovative Solutions

READ MORE

Medical/Pharmaceutical Systems

Bernal designs and manufactures purpose-built pharmaceutical grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility not someone else’s. When you call Bernal, we talk about your goals and what you need. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.

READ MORE

Purpose-built

FOOD SYSTEMS

Bernal designs and manufactures purpose-built food grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility—not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.

READ MORE

Purpose-built

CONVERTING SYSTEMS

Bernal’s line of rotary dies, combined with its advanced product and packaging automation equipment offers a unique system solution for a wide variety of applications.

  • High Speed
  • Continuous Motion/Non-Stop
  • Solid/Segmented Rotary dies
  • Folding Carton Systems
  • R&D Proof of Principle for Rotary Processing Equipment

READ MORE

Blog

Flexible vs. Solid Rotary Dies. What’s the difference?

There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.

Vacuum Transfer

Vacuum Transfer Techniques for Rotary Die Cutting — An Overview The use of the vacuum transfer technique allows non-stop transfer of die cut parts onto another part or web while maintaining accurate relative positions.  As the material is starting to be...

read more

Rotary Stripping

All About Rotary Stripping Techniques Making sure the finished cut parts and scrap are appropriately stripped from a rotary die and routed where they need to go is crucial to the success of many rotary cutting applications. There are several primary...

read more

Wrapped Tea or Coffee Bag System

Bernal’s Revolutionary Coffee & Tea Bag Converting System This rotary converting system takes preprinted composite foil lamination and registers, wraps, and seals a Tea Bag inside a pouch and cuts it off creating a single Tea or Coffee Bag. This maintains...

read more
Bernal Rotary Dies

2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1



OVER 50 YEARS
OF ENGINEERING
SOLUTIONS

In Association With