Many Products, Many Applications, Many Bernal Machines
Bernal performance is the benchmark for high-speed rotary die-cutting and has established a new standard for inline web-printing and converting. Bernal’s full line of rotary dies (RP™ Dies, Fusion, Flexible Plate and Crush Cut Dies) and Rotary Die Cutting Modules combined with it’s advanced product and packaging automation equipment, offer a unique system solution for a wide variety of applications. The web-fed converting equipment we design and manufacture is for you, your needs, your facility–not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effectively.
Whether your company makes medical products, paperboard packaging, automotive parts, aseptic & liquid packaging, lead acid batteries, snack foods or general consumer products and goods, ask Bernal how we can help you. Bernal, when only the best will do!
Battery Manufacturing Systems
- Heat Seal/ Laminating
- Vacuum Transfer
- Rotary Die Cutting/Scoring
- Consistent Repeatability
- Single Source
- Innovative Solutions
Bernal designs and manufactures purpose-built pharmaceutical grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility not someone else’s. When you call Bernal, we talk about your goals and what you need. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.
Bernal designs and manufactures purpose-built food grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility—not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.
Bernal’s line of rotary dies, combined with its advanced product and packaging automation equipment offers a unique system solution for a wide variety of applications.
- High Speed
- Continuous Motion/Non-Stop
- Solid/Segmented Rotary dies
- Folding Carton Systems
- R&D Proof of Principle for Rotary Processing Equipment
Flexible vs. Solid Rotary Dies. What’s the difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
We had the pleasure of contributing to the March 2019 issue of FLEXO Magazine, on helping open the communication for printers when specifying dies for a folding carton project. The variability of modern converting technologies has significantly increased the...read more
Since 1972, Bernal Rotary Dies has been producing Rotary Dies and Systems for the folding carton industry and have conquered many challenges conversion projects. Throughout the years, we have helped create some of most iconic and recognizable packages from french fry containers to mega-size beverage cartons.read more
Vacuum Transfer Techniques for Rotary Die Cutting — An Overview The use of the vacuum transfer technique allows non-stop transfer of die cut parts onto another part or web while maintaining accurate relative positions. As the material is...read more