Many Products, Many Applications, Many Bernal Machines
Bernal performance is the benchmark for high-speed rotary die-cutting and has established a new standard for inline web-printing and converting. Bernal’s full line of rotary dies (RP™ Dies, Fusion, Flexible Plate and Crush Cut Dies) and Rotary Die Cutting Modules combined with it’s advanced product and packaging automation equipment, offer a unique system solution for a wide variety of applications. The web-fed converting equipment we design and manufacture is for you, your needs, your facility–not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effectively.
Whether your company makes medical products, paperboard packaging, automotive parts, aseptic & liquid packaging, lead acid batteries, snack foods or general consumer products and goods, ask Bernal how we can help you. Bernal, when only the best will do!
Battery Manufacturing Systems
- Heat Seal/ Laminating
- Vacuum Transfer
- Rotary Die Cutting/Scoring
- Consistent Repeatability
- Single Source
- Innovative Solutions
Bernal designs and manufactures purpose-built pharmaceutical grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility not someone else’s. When you call Bernal, we talk about your goals and what you need. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.
Bernal designs and manufactures purpose-built food grade systems to meet your specifications. The web-fed converting equipment we design is for you, your needs, your facility—not someone else’s. When you call Bernal, we talk about your goals and what you need to reach them. Then, we design, manufacture and ship your customized converting equipment quickly and cost effective.
Bernal’s line of rotary dies, combined with its advanced product and packaging automation equipment offers a unique system solution for a wide variety of applications.
- High Speed
- Continuous Motion/Non-Stop
- Solid/Segmented Rotary dies
- Folding Carton Systems
- R&D Proof of Principle for Rotary Processing Equipment
Flexible vs. Solid Rotary Dies. What’s the difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...read more
Rotary Die Cutting is a precise process that uses a die to cut rolled or sheeted material such as plastic, rubber, foil, cloth, paper, foam, and many others. This is a manufacturing process that cuts uniform shapes out of materials to create both component...read more
Bernal Rotary Die Cutting is essentially a process that can cut or form materials into virtually any shape. Technological developments have expanded the processes that a rotary die configuration can perform. Die cutting is a primary go-to process in the material...read more