Bernal Dies for Beverage Labeling & Packaging
We produce highly durable and long-lasting rotary die cutting cylinders for just about every beverage label you can think of. Years of experience in the field has given us an intimate understanding of the very demanding requirements a finished product needs to meet throughout the industry, and both are fully segmented and solid RP die cutting cylinders are tooled for the highest and longest performance.
Bernal rotary dies, anvils and cylinders are perfectly suited to accurately and consistently meet all of your beverage packaging needs. Our dies produce beverage basket carriers in various 6, 12, 18, 24, 30, and 36 pack configurations. All of our packaging systems feature exceptionally clean cuts and creases by utilizing our proprietary and long-lasting RP® rotary dies and modules.
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Creasing is an operation which facilitates the folding operation. During this process, the paperboard is weakened along well defined folding lines, which then act as hinges for folding packaging and graphical products. Without creasing the surface, plies...read more
Bernal RP® rotary dies represent a breakthrough technology in the folding carton industry for solid rotary tooling. These dies provide significantly longer die life over conventional rotary dies while maintaining cutting quality and minimizing waste by...read more
Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...read more