Medical Products
Bernal Dies and Systems for Medical Products
Our system-wide solutions for medical products fabrication have been leading the field for over 40 years, and we stand behind every rotary cutter, roll stand, and processing system we create. Our total program of global customer support includes experienced application engineering, the latest design and manufacturing facilities, dedicated customer service, and an unsurpassed R&D program.
Key Highlights Include:
- Sanitary and washable systems
- Standard and custom designed modular roll stands
- Innovative, consummately precise engineering team with over 40 years of proven experience
- Turn-key system capabilities, including:
- Ultrasonics
- Printing
- Laminating
- Dispensing
- Sealing
- Cutting
- Vacuum transferring
- Stacking
- Integration to existing systems or processes
Material Types for Medical Products
- Nonwoven
- Closed Cell Foams
- Open Cell Foams
- Films
- Polyurethane
- Laminates
Customer Testimonials
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“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs
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Blog
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Features and Benefits of Bernal Die Modules
Bernal Die Modules Offer Unmatched Precision Bernal Die Modules are designed to maximize die performance. As a premier die manufacturer, we know the qualities required in every module design to assure precision die cutting with trouble-free operation....
read moreCASE STUDY: STRIPPING COMB WEAR
Modified comb blocks add a blast of air directly at the problem area to help keep the combs clear of scrap. Pin Seal added to keep paper from building up around stripping pins. CHALLENGE Bernal has a customer that supplies folding cartons to a fortune 50 company and...
read moreCASE STUDY: DIE SEGMENTATION
CHALLENGE A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features. Upping the scale was that these products were going to be in time sensitive production that...
read more
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Rochester Hills, MI 48309
1-800-BERNAL-1
OVER 50 YEARS
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