Consumer Products
State-of-the-art Dies & Systems For the Consumer Products Industry
We custom design and build an all-encompassing web-fed converting system for wide array of consumer products. Foot pads, sandpaper discs, sanitary disposables, gaskets, foil lids, and air filter elements are just a tiny sample of the products you’ll find on the market today that were produced by Bernal equipment. Have a product in mind that requires the very best machinery available in order to manufacture? Our engineers specialize in designing rotary dies and machines to operate them around your needs, ensuring that our equipment is totally geared toward your unique application.
Our purpose-built rotary systems are designed to produce precise labeling, cartons, and various other materials needed to package a seal consumer product, and an investment into our equipment is one that will return higher speed, vastly increased efficiency, reduced waste and the lowest downtime during changeover in the market. Sounds intriguing? Reach out today to learn more about the Bernal difference!
Additional Markets for our Consumer Products Systems:
- Liquid packaging
- Cigarette packaging
- Aseptic packaging
- Paper cups
- Flexible packaging
- Paper products
- Aerospace
- Metal forming/cutting
- Automotive
- Sanitary disposables
- Nonwovens
- Cereals
- Contract machining
- Printing
- Wind
- Solar
Customer Testimonials
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“For more than 10 years GMV Tool and Die has delivered more than 150 die sets from Bernal to Scandinavian customers. Most of the dies have been manufactured with Bernal’s unique laser cladding technology. Our customers have experienced outstanding results. We have had the best response possible from our customers. They come back for more.”
GMV Tool and Die
"Cavanagh Company and Bernal have been great partners for over 35 years. We at Cavanagh have enjoyed the high level of manufacturing and service that Bernal continues to deliver on. Our critical specifications and geometry are unique and have evolved over the years that Bernal has mastered in complete confidence."
Cavanagh Company
"Bernal's expertise and skill are evident in their design and workmanship. The high level of knowledge and friendly service makes Bernal an easy choice for OEM equipment."
Cascade Designs
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Blog
Flexible vs. Solid Rotary Dies. What’s the Difference?
There are two types of rotary dies: flexible and solid. Rotary die cutting involves either a flexible or solid rotary die. These dies are both cylindrical dies. A flexible die is made of a thin sheet of steel, and wraps around a magnetic cylinder. A solid die is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Bernal develops solid rotary dies for converting and product manufacturing applications throughout many industry sectors.
Improve Creasing Quality and Speed
Creasing is an operation which facilitates the folding operation. During this process, the paperboard is weakened along well defined folding lines, which then act as hinges for folding packaging and graphical products. Without creasing the surface, plies...
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7 Reasons to Use Bernal RP Dies
Bernal RP® rotary dies represent a breakthrough technology in the folding carton industry for solid rotary tooling. These dies provide significantly longer die life over conventional rotary dies while maintaining cutting quality and minimizing waste by...
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7 Reasons To Use Crush Cut Dies
Bernal invented the solid hardened rotary die in the late 1960s by creating a wedge-type cutting edge on a solid cylinder through the use of EDM (electric discharge machining). Our proprietary process allows us to precisely manufacture dies, thereby...
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2960 Technology Drive
Rochester Hills, MI 48309
1-800-BERNAL-1
OVER 50 YEARS
OF ENGINEERING
SOLUTIONS
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